A VOLTIMIZE modulrendszer

About the VOLTIMIZE Modular System

The VOLTIMIZE system is a flexibly configurable modular solution, tailored to your specific requirements.
To ensure maximum operational reliability and energy efficiency, the selection and combination of modules are always based on a comprehensive network analysis.

REGSI

Voltage Stabilization Module

The primary function of the REGSI module is to compensate for voltage dips (sags) in the network:
It is capable of bridging voltage drops of up to 40% for a duration of up to 30 seconds.

Such sudden drops often occur when high inrush current equipment (e.g. large electric motors) is switched on. Due to internal and line resistance, voltage levels decrease at the terminals, resulting in increased thermal and conduction losses.

Voltage drops caused by internal and line resistance reduce the voltage at the terminals, resulting in higher thermal and conduction losses. The VOLTIMIZE voltage stabilizer eliminates these disturbances, ensuring stable and reliable operation while unlocking up to 6% energy savings.

Key Benefits of the VOLTIMIZE System

Stable technological processes:

Continuous operation supported by real-time voltage stabilization.

Production protection:

Sensitive equipment is protected against network disturbances.

Reliable electrical infrastructure:

Robust and stable network performance.

Optimized operation:

Reduced voltage fluctuation (flicker) and smoother operation.

Phase balancing:

Even load distribution across phases.

Cost efficiency:

Up to 6% direct energy savings.

Technical Specifications

Power range:

up to 3200 A

Voltage regulation:

208 V – 690 V (low voltage)

Medium voltage solutions:

up to 20 kV (custom design)

Output voltage stability:

±0.2% for exceptional precision

Response time:

≤ 3 ms for ultra-fast response

Voltage dip compensation:

up to 40% (three-phase)

NETWORK DISTURBANCES

Flicker – More than just annoying light fluctuation

Flicker refers to rapid, repetitive voltage fluctuations in the electrical network.
It most commonly occurs when high-power industrial equipment causes sudden load changes. While it is visible as flickering lights, the real issue lies deeper within the electrical system.

Why is flicker a risk?

Human impact:

Flickering light is not just irritating – it places significant strain on the human eye and brain.
Over time, it can lead to:

Technical impact: The Enemy of Electronics

Flickering isn’t limited to lights. Constant voltage fluctuations in the power grid cause damage in both office and industrial environments:

How can flicker be eliminated?

Flicker intensity is strongly influenced by network impedance. With ENCOVILL’s voltage stabilization and network optimization solutions:

Make your workplace more comfortable and safer! Ask our experts for help in measuring and eliminating flicker.

Voltage Dips
When the network “stumbles”

A voltage dip (or sag) is not a full power outage, but a sudden drop in voltage followed by a quick recovery. It can last from a few milliseconds up to a minute and typically involves at least a 10% voltage drop.

What causes voltage dips?

There are usually two main causes behind voltage drops:

  • Sudden load changes: When a high-power machine (such as a large electric motor) starts up, the enormous current demand at startup “jerk[s]” the grid, causing the voltage to drop temporarily.
  • Grid faults: Short circuits on transmission lines or disturbances caused by storms can also trigger such sudden drops.

Why is it dangerous for your company?

Although voltage dips last only a short time, they can have critical consequences for modern industrial systems:

  • Unexpected downtime: Sensitive control units, PLCs, and computer systems interpret voltage drops as faults and, for safety reasons, may shut down entire production lines (brown-out events).
  • Production losses and scrap: Even a momentary interruption can disrupt ongoing processes, leading to significant material waste and reduced output quality.
  • Data loss and system failures: IT systems and servers may freeze, malfunction, or become corrupted due to sudden voltage fluctuations.

ENCOVILL’s solution

Our equipment (such as the VOLTIMIZE modular system) is capable of instantly “bridging” these lightning-fast voltage drops. They function like a high-speed protective shield: they detect the drop and replenish the missing energy within milliseconds, so your machines won’t even notice the power disruption.

Protect your production from invisible network failures. Get expert advice on choosing the right voltage stabilization solution.

Overvoltage and Undervoltage:
Hidden threats within the electrical network

Electrical equipment is designed to operate within a defined voltage range (nominal value).
If the voltage deviates by more than 10% for a sustained period, it poses a serious risk to the entire operation.

1. Overvoltage:
When the system is pushed beyond its limits

Overvoltage occurs when voltage levels rise either continuously (for at least 1 second) or suddenly in the form of transient spikes.

What causes it?

Technical faults in nearby facilities, sudden shutdown of high-power equipment or
activation of network protection devices (e.g. fuses)

What are the risks?

  • Damage to electronics: Sensitive controllers and IT systems can fail instantly.
  • Overheating: Transformers and motors become thermally overloaded
  • Safety hazards: In extreme cases, overvoltage can lead to fire or even explosions

2. Undervoltage:
When the system loses power

Undervoltage occurs when voltage drops and remains low for more than one minute.
This is not a momentary fluctuation, but a sustained weakness of the network.

Consequences:

Motors cannot deliver the required torque and begin to overheat, the lighting becomes unstable and flickers, the electronic system become unreliable or restart unexpectedly

How does ENCOVILL protect your system?

Our German made and engineered, technology-driven solutions act as a protective shield for your network:

Automatic correction

Deviations are detected within fractions of a second and voltage is restored to the optimal range

Continuous safety

Fire risks caused by overvoltage and shutdowns due to undervoltage are eliminated

Extended equipment lifetime

Your machines operate under ideal voltage and thermal conditions, significantly reducing unexpected failures

Don’t put your equipment at risk.
Contact us for a comprehensive network diagnosis.

Voltage Asymmetry:
When network balance is disrupted

Stable industrial operation relies on perfect three-phase balance.
Ideally, all three phases of the electrical network are identical and evenly distributed (120° phase shift), ensuring smooth operation of equipment.

In real-world conditions, however, this balance is often disrupted.
Uneven loads or high-power equipment operating on two phases can “distort” the system.

 

What risks does asymmetry create?
Harmful currents are generated, increasing heat and damaging insulation, potentially leading to motor failure:

How does ENCOVILL help?

We do not allow network disturbances to compromise your production. Our specialized systems continuously monitor network conditions in real time and automatically balance phase differences.

Don’t wait until a machine fails.
Request our network analysis and ensure stable, reliable power for your operations.

OHMNI

Active Harmonic and Disturbance Filter

Main function:

Removes harmful harmonics and voltage distortions from the network, typically generated by modern equipment such as frequency converters.

Cleaner network:

Eliminates “invisible” electrical noise that disrupts the normal operation of equipment.

Extended equipment lifetime:

Protects sensitive electronic components from premature wear and overheating.

Flicker elimination:

Removes disturbing and potentially harmful voltage fluctuations.

Operational stability:

Ensures that control systems and PLCs operate without unexpected faults or error messages.

COSFI

Get the most out of your electrical network:

Everything you need to know about reactive power

Electrical energy in a network can be divided into two components. To operate your system efficiently and cost-effectively, it is essential to understand the difference:

Active power (kW): This is the “useful” energy that performs actual work – powering machinery, lighting facilities, and heating spaces.

Reactive power (kvar): This energy does not perform useful work, yet it is present in the system. It is required to maintain magnetic fields (e.g. in motors and transformers), but effectively occupies capacity in the network without contributing to productive output.

What do you gain with ENCOVILL solutions?

  • Immediate cost savings: Eliminate reactive power penalties charged by utility providers, ensuring a fast return on investment.
  • Extended equipment lifetime: Reduced thermal load within the network results in less wear on machines and cables.
  • Increased operational stability: Voltage fluctuations are minimized, creating a more stable electrical environment.
  • Sustainability: More efficient energy usage reduces your company’s environmental footprint.

Make your energy usage more efficient.
Request expert support for precise network analysis and optimal system selection.

Why is reactive power a problem?

Whether it is inductive reactive power (generated by motors and welding equipment) or capacitive reactive power (caused by solar installations and inverters), the impact is the same:

  • Financial burden: Utility providers impose significant penalties for reactive power drawn from the grid.
  • Network overload: Reactive power unnecessarily heats conductors and stresses electrical components, reducing equipment lifespan.

Our compensation systems act as an intelligent filter.
Instead of reactive power continuously flowing back and forth between the grid and your facility, our solutions manage it locally—eliminating unnecessary load and inefficiency.

Who are our solutions for?

We support forward-thinking companies that cannot afford unexpected downtime and are committed to long-term, sustainable operational reliability.

Our solutions are ideal for you if:

Continuous production is critical:

Even a momentary voltage fluctuation can result in significant production losses or scrap.

You want to protect high-value equipment:

Prevent failures and premature wear caused by electrical disturbances.

You aim to increase efficiency:

Ensure optimal current and voltage quality to reduce operational costs.

You want to avoid reputational risk:

Prevent delays, missed deadlines, and damage to your business reputation caused by technical failures.

WHY CHOOSE ENCOVILL?

Electrical disturbances -whether originating from the grid or internal systems -can cause serious financial damage.

We don’t just provide equipment.
We deliver security and predictability.

With our expertise and innovative technology, we eliminate voltage-related risks, so you can focus on what matters most: growing your business.